CNC Router

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Mailing Address:
E. C. Marsh
P.O. Box 342
Saint Ansgar, Iowa 50472
ernie@ecmarsh.com

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On these pages is the progress report of construction for my home built (computer numeric control) CNC router.

This page was updated 05/12/2008

CD / DVD Back Tray Liner The concept came about because I wanted to manufacture a simple way to fold the CD inserts for the back trays of the holders. The ready made printable Avery type back tray inserts are quite expensive. A prototype injection molding venture is expensive for a item that would have a limited market. With my ability with CAD and the mistakes I probably would make with the first or second test this is out of the question. For the cost of a prototype I feel I can build a machine to carve out these jigs plus it would have many more applications. My First Group of 9 CD Tray Card Folding Templates

Hopefully this log will give others ideas on construction their machine and point out some of the (hopefully not many) mistakes that I will obviously make in the progress. I am jumping in with both feet into unknown territory.

Get a general idea of the style, capabilities, and a budget for what I am wanting.

  • Before I even started getting together my parts I should of purchased a set of Solsylva Plans. If you are like me and a novas at building a linear motion machine these plans will save you the cost on your first group of parts, whether you use different materials or follow the plans directly.

I am spending quite a bit of time on CNC Zone reading all the posts and looking at the home built machines. I want the perfect machine with 100% accuracy and size to to cut out a Winnebago. Practical for me is a router that has a 48" X,  20" Y, 6" Z axes, with the best accuracy I can produce, and the router framework and table built with 8020 T-Slot Extrusion aluminum. The machine should be capable of cutting wood, plastic, and soft metals on a budget under $2,500. (Budget is now shot)

I am having success from eBay auctions with the price of bearings and the like coming up 1/4 the price of new. I kept missing a lot of auctions so it took awhile to start getting the items I am needing. If you are patient, even it you purchase an item that might not quite work out. It can always be auction off and break or make a small profit.


6/3/2007

Finished the CNC Router project today. I am very happy with how everything worked out, now I just have to learn how to use the thing.

There are more pictures of the building progress on the router page.

 

 

6/10/2007



I wrote a routine to mark the MDF deck at .05" with 1" squares and another routine to drill some 1/4" holes for the material clamps. I think it is going to work good for me and if nothing else I can make checker boards.

Put some heavy plastic around the sides and back to try and keep the dust contained. I will need to figure out some sort of vacuum dust collector for the machine.

This is a video of the table being cut. Not much of a movie as my camera will only make .MOV. I am running the router at 40 ipm. while I get used to it. Just to show that it does move.
  Video is about 14mb.

 

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